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Condenser and cooling tower calculation

Condenser and cooling tower calculation

Find condenser heat, tower load and annual water consumption from the evaporator capacity and COP.

In shortCondenser heat = evaporator capacity + compressor power. The tower rejects this heat by evaporation; evaporation ≈ 1.47 kg/h per kW. Blowdown equals evaporation / (cycles of concentration − 1).
Determined by water quality

Result

Preliminary calculation: This tool is for quick sizing and information. In real projects, load calculation, selection and commissioning require engineering calculations and a site survey. Results are approximate values.

Formulas

Q_condenser = Q_evap + P_compressor, P_compressor = Q_evap / COPV̇_cond = Q_condenser / (1.163 × ΔT)E = Q_condenser × 3600 / 2450, B = E / (C − 1), M = E + B

Cooling tower selection depends on the wet-bulb temperature, the target tower outlet temperature and the approach. Water treatment and regular blowdown prevent scaling and corrosion; as cycles of concentration increase, blowdown decreases but scale risk increases.

  • A hygiene and maintenance plan is essential because of Legionella risk
  • If condenser tubes scale up, efficiency drops quickly
  • Winter freeze protection and a backup circuit should be considered in the design

Frequently asked questions

How much makeup water does a tower need?

It is the sum of evaporation, blowdown and drift losses; the tool calculates the first two.

What are cycles of concentration?

The ratio of the dissolved solids concentration in the tower water to that in the makeup water; a higher value means less blowdown but a greater risk of scale.

Is this needed for an air-cooled chiller?

No. A tower is only needed for chillers that use a water-cooled condenser.

Correct sizing, a long-lasting system.

Contact us for site survey and project support.

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