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Cable cross-section and voltage drop

Cable cross-section and voltage drop

Find the minimum cable cross-section by voltage drop for air conditioner, chiller and panel supply lines.

In shortVoltage drop is converted into a cross-section with the formula S = √3·L·I·cosφ / (κ·ΔU) (3 phase). This calculation covers voltage drop only; current-carrying capacity and short-circuit withstand must be checked separately.
Line-to-line in three-phase, phase-to-neutral in single-phase
If current is not entered, it is calculated from here
If 0, it is calculated from power

Result

Preliminary calculation: This tool is for quick sizing and information. Electrical installation designs and cable and protection selection must be done according to the relevant standards and by an licensed electrical engineer. Results are approximate.

Formulas

Three phase: S [mm²] = √3 × L × I × cosφ / (κ × ΔU_V)Single phase: S [mm²] = 2 × L × I × cosφ / (κ × ΔU_V)Line loss P = n × I² × L / (κ × S)

On long lines voltage drop becomes the deciding factor; at motor start the voltage drop is even higher and can cause contactor pull-in problems. The allowed drop value is set according to installation standards and the project specification; the 3% in the tool is only a starting example.

What to look at when selecting the cross-section

  • Current-carrying capacity (installation type and ambient temperature)
  • Short-circuit withstand and protective device coordination
  • Motor starting voltage drop
  • Connection and terminal compatibility with aluminum

Frequently asked questions

What percentage should the voltage drop be?

It is determined by installation standards and the project specification. The value in the tool is adjustable; enter the limit your standard allows.

Is the cross-section selected by voltage drop alone?

No. Current-carrying capacity, short circuit and protection are also checked; the cross-section is selected according to the largest of these.

Can aluminum cable be used?

It can be used with suitable terminals and a suitable connection method; a larger cross-section is needed for the same current.

Correct sizing, a long-lasting system.

Contact us for site survey and project support.

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