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Glycol ratio and freezing point calculation

Glycol ratio and freezing point calculation

Calculate the freezing point from the mixture ratio, or the required glycol percentage from the lowest operating temperature.

In shortAs the glycol ratio increases, the freezing point drops but capacity decreases and pump load increases. The freezing point should be about 5 K below the lowest operating temperature.

Result

Preliminary calculation: This tool is for quick sizing and information. In real projects, load calculation, selection and commissioning require engineering calculations and a site survey. Results are approximate values.

Why is glycol used?

In cooling water lines at risk of freezing (outdoors, low-temperature process water, chiller evaporator), pipes and heat exchangers can burst if the water drops below its freezing point. A glycol mixture lowers the freezing point.

Ratio (volume)Ethylene glycolPropylene glycol
%10−4 °C−3 °C
%20−8 °C−7 °C
%30−14.5 °C−13 °C
%40−24 °C−21 °C
%50−37 °C−33 °C

Points to note

  • Where there is a food or drinking water risk, propylene glycol is preferred
  • Use inhibited industrial glycol; do not use automotive antifreeze
  • Too much glycol reduces capacity and pump efficiency
  • The ratio should be measured with a refractometer every season
  • Do not mix glycol with galvanized pipe
  • The quality of the water added matters

For flow rate and capacity, use the chiller flow rate calculator.

Frequently asked questions

Does freezing point or burst point matter?

A glycol mixture turns slushy before it freezes solid; that is why it is recommended to choose a freezing point about 5 K below the lowest temperature.

Ethylene or propylene?

Ethylene glycol gives better heat transfer but is toxic. Propylene glycol is preferred where there is food or drinking water contact.

How do I measure the glycol ratio?

With a refractometer or the measurement method recommended by the manufacturer; it should be checked at the start of every season.

Correct sizing, a long-lasting system.

Contact us for site survey and project support.

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