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Heat exchanger LMTD and area calculation

Heat exchanger LMTD and area calculation

Find the LMTD from inlet and outlet temperatures, and the required heat exchanger surface area from capacity and the U value.

In shortQ = U × A × LMTD. LMTD is the logarithmic mean of the temperature differences at the two ends; with counterflow, a smaller area is enough for the same temperatures than with parallel flow.
Manufacturer data or design assumption

Result

Preliminary calculation: This tool is for quick sizing and information. In real projects, load calculation, selection and commissioning require engineering calculations and a site survey. Results are approximate values.

Formulas

Q = U × A × LMTDLMTD = (ΔT1 − ΔT2) / ln(ΔT1 / ΔT2)

For counterflow, ΔT1 = T_hot,in − T_cold,out and ΔT2 = T_hot,out − T_cold,in. For parallel flow, take ΔT1 = T_hot,in − T_cold,in and ΔT2 = T_hot,out − T_cold,out. If the two differences are equal, LMTD equals that value.

Points to consider in selection

  • The smaller the approach temperature (between cold outlet and hot inlet), the faster the area grows
  • Fouling resistance lowers the U value
  • For plate heat exchangers, pressure loss and gasket material should be checked
  • In glycol circuits, the fluid properties are different

Frequently asked questions

What is LMTD?

It is the logarithmic mean of the temperature differences between the two ends of the heat exchanger; it is used to find the heat transfer surface.

Why is counterflow more efficient?

With the same inlet and outlet temperatures, counterflow gives a larger LMTD; that means a smaller area for the same capacity.

Is the calculated area sufficient?

The calculation does not include fouling and pipe/plate details. The manufacturer's software or an engineering calculation is required for selection.

Correct sizing, a long-lasting system.

Contact us for site survey and project support.

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